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Since the core / coil assemblies are somewhat different between manufacturers, the following recommendations should be used as a starting point in developing a consistently repeatable casting process.
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Although most, if not all, suppliers of formulated Epoxy and Polyurethane materials manufacture products under vacuum. This being the case, there may still be some undesirable trapped gases that appear while using these compounds.
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Did you know that exotherm (the heat generated during reaction) is proportional to the gel time and the mass of the casting?
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Epoxy compounds are used to cast various shapes and sizes of components. Although epoxies are relatively simple to use, there are some basic steps that must be followed to establish a trouble free casting operation.
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The purpose of evaluating new epoxy or urethane materials is either to achieve a cost reduction in an existing manufacturing process or there is a new product being introduced.
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At best it is difficult to remove cured material without damaging the encapsulated components. In certain instances however, where the embedded component is reusable, such as an encapsulated conductor, it is worth while to remove the encapsulant and reclaim the embedded part.
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Casting large amounts of material present special challenges in processing to minimize the possibility of cracking.
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CROSSLINK® Systems are designed for hand batching according to the following procedure...
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Cast, potted or impregnated devices containing cracks or voids within the insulation are susceptible to corona breakdown during operation.
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The following may be considered as standard instructions on how to use Epoxy and Polyurethane compounds in most applications.
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Proper surface preparation is critical any time an Epoxy or Polyurethane is used to bond to another surface such as a container in a potting application or when used strictly as an adhesive to bond two or more substrates.
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Processing polyurethane compounds are easily achieved following a few basic precautions.
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Vacuum impregnation is used in many different manufacturing processes to enhance mechanical strength, seal surfaces and to enhance electrical insulation properties.
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At Crosslink we often get asked what is the difference between pot life and working time? Or, what does green strength mean exactly?
More answers may be found on our Frequently Asked Questions (FAQ's) page.
Since each application is somewhat unique, specific processing or performance problems should be addressed with the material supplier who is familiar with the application at hand.
